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Nomia Machinery Co.,Ltd is professional in manufacturing MVR evaporator, multiple effect evaporator, falling/rising film evaporator, forced-circulation evaporator which are highly specialized of engineering services process design, manufacturing, installation and commissioning. Nomia go through the national high-tech enterprise certification, with the qualification for pressure vessel manufacturing, won ISO9001 quality management system and CE certification for Europe. Nomia machinery owns the first-class highly professional team, technical team, technically advanced manufacturing facilities and a meticulous quality control system, committed to be the respected leading enterprise in evaporation & concentration, continuous evaporation & crystallization, zero liquid discharge of industrial effluents etc. Most important of all, we focus on high efficiency and energy saving.
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Industrial Falling Film EvaporatorIndustrial Falling Film Evaporator Projects information: Brine treatment, RO waste, ZLD system, fish meal production, chemicals crystallization, milk/stick water/ tomato paste/mango juice/orange juice/ Garlic water concentration etc. Processing capacity: 50kg/hr, 100kg/hr, 300kg/hr, 500kg/
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Multiple-effect Evaporation SystemDownload Evaporator+design+table+for+material+and+data Description: Multi-effect Evaporation system is suitable for food, pharmaceutical, chemical, biological engineering, environmental engineering, waste recycling and other sectors of high concentration, high viscosity, also w
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Company Address:
No.18-1 ZhangJing Industrial Park XiBei Town Xishan District Wuxi Jiangsu
Products
Industrial Falling Film Evaporator
Industrial Falling Film Evaporator
Projects information: Brine treatment, RO waste, ZLD system, fish meal production, chemicals crystallization, milk/stick water/ tomato paste/mango juice/orange juice/ Garlic water concentration etc.
Processing capacity: 50kg/hr, 100kg/hr, 300kg/hr, 500kg/hr, 1t/hr, 3 T / hr , 5T / hr , 10 T / hr ,15 T / hr , 20 T/hr, 25T/hr
Installed Projects: Vietnam / China / the Philippines /Indonesia / America/ Hungary ect.
Introduction for the machine
The combination of tube type, plate type and tube plate can be used.
MVR mechanical compression and TVR steam compression technology can be added.
Scope of application
Falling film type single, double, triple, fourth, fifth, Sixth, seventh, eighth efficiency, effect evaporator, suitable for evaporation and concentration in milk, starch, glucose, xylose, pharmaceutical, chemical, biological engineering, environmental engineering, waste recycling and other industries, especially suitable for easy scaling easy evaporation strong or heat sensitive materials, including plate, pipe, tube plate combination, can join the MVR, the energy-saving technology of TVR device.
Evaporator, separator, condenser, vacuum and discharging system, delivery pump, PLC, electrical appliance and instruments, valves, pipelines etc.
Multi-effect evaporation concentration technology
Evaporator selection notice
1. compared with electricity and vapor supply cost ahead of time.
2. MVR invest more than multi-effect evaporator at the early stage, but the cost shall be covered after 300days service.
3. The evaporators are custom-built according to feeding liquid and real situation, Please contact us to consult about the design, manufacture, installation, commissioning etc.
Mechanical Vapor Recompression Evaporator
Mechanical Vapor Recompression Evaporator ( MVR Evaporation system)
MVR Working principles
MVR applied mechanical vapor recompression unit for compressing the secondary vapor so that recycle the secondary vapor completely in a closed-loop circulation system. As a result of the vapor compressor, temperature and pressure of the secondary vapor raised, the heat efficiency boosted. The effectiveness of live steam is equal to 30 effects of multiple effect evaporator. Thus reducing the demand for external live vapor and cooling resources, energy conservation and less pollution attained.
Application Range
Evaporator, separator, condenser, vacuum and discharging system, delivery pump, groundwork, PLC, electrical appliance and instruments, valves, pipelines etc.
Features
MVR energy conserving evaporator is the advanced evaporation technology in nowadays. It only consumes a few vapors in the first two hours of the evaporator operation, almost no vapor consumption after then.
As a compressor provided with thermal energy, compared with the traditional evaporator, MVR evaporator got a low temperature-trip, which is good for feeding material quality and avoiding scale forming.
Not required a condenser or required a very small condenser
CIP cleaning system
Evaporation temperature: 50-100 C, less effect on feeding material nature
Energy consumption: Evaporating 1-ton water shall consume 15-27 degree power, while the material with low boiling point, the consumption shall be below 20 degrees. About the energy consumption depends on local vapor and power cost. We suppose the vapor supply cost 180 RMB/T, electricity supply cost 0.7 RMB per degree. Evaporating one-ton water will conserve 0.23*180-20*0.7=27.4 RMB. If you evaporating 100Tons, the evaporator is supposed to run 330 days every year, 24hours per day, MVR will save 27.4*100*24*330=21700800 RMB. The energy conservation efficiency is 60% more than five-effect evaporator.
Evaporator selection notice
compared with electricity and vapor supply cost ahead of time.
MVR invest more than multi-effect evaporator at the early stage, but the cost shall be covered after 300days service.
Tubular Falling Film Evaporator
Tubular Falling Film Evaporator
Vacuum Evaporation system
Falling film evaporator technology
The feeding liquid will flow into the tubular falling film evaporator from the upper part of the heater, the feeding liquid flows down along the heater surface by the liquid distributor, By gravity and airflow effect, the feeding liquid flows from top to bottom, and be evaporated. After then the vapor-phase and liquid-phase flow into separator together, The separator will separate the vapor and liquid totally, consequently bring about the secondary vapor and concentrated liquid.
For increasing the concentration of the discharging liquid, even avoiding fouling drywall condition, forced circulation falling film evaporator applied in such situation. That's saying to equip forced circulation pump to falling film evaporation system.
Technical parameter
Application Range
Industrial wastewater treatment, ZLD system.Juice concentration, Chemical crystallization etc.
System components
Evaporator, separator, condenser, vacuum and discharging system, delivery pump, groundwork, PLC, electrical appliance and instruments, valves, pipelines etc.
The Live steam as the thermal energy for heating the first effect evaporator then generates secondary vapor which drawn into the second effect evaporator and so on. The multiple evaporators attached to form the whole multiple effect evaporation system. The latent heat will be recycled and reused, thus reducing the energy consumption and enhance thermal efficiency.
Features
The evaporator is custom-built according to the feeding material and real situation. Contact us for the whole design, manufacture, installation and commissioning issues.
Multiple effect evaporator (MEE)
Multiple Effect Evaporator (MEE)
Multi-effect evaporation concentration system
Application Range
Solutions for concentrating material with non-fouling performance, easy evaporation, thermal sensitive features.
System components
Evaporator, separator, condenser, vacuum and discharging system, delivery pump, PLC, electrical appliance and instruments, valves, pipelines etc.
Multi-effect evaporation concentration equipment
The Live steam as the thermal energy for heating the first effect evaporator then generates secondary vapor which drawn into the second effect evaporator and so on. The multiple evaporators attached to form the whole multiple effect evaporation system. The latent heat will be recycled and reused, thus reducing the energy consumption and enhance thermal efficiency.
Diagram
Features
The classic popular evaporation and concentration equipment.
As the effects increased, the more vapor energy shall be saved.
Lower up-front investment, but a large amount of vapor energy consumption bring about a strong energy consumption intensity.
It's suitable to use in low-cost vapor energy field.
Friendly to the concentration of thermally sensitive material.
Evaporator Energy consumption
Evaporator Parameter
Installed projects
Multiple-effect Evaporation System
Download
Evaporator+design+table+for+material+and+data
Description:
Multi-effect Evaporation system is suitable for food, pharmaceutical, chemical, biological engineering, environmental engineering, waste recycling and other sectors of high concentration, high viscosity, also with insoluble solids to low concentration.Multi-effect Evaporation system can widely used in the concentration of the glucose, starch sugar, maltose, milk, juice, vitamin C, maltodextrin and other aqueous solution. And also widely used in liquid waste disposal such as industry field of gourmet powder, alcohol and fishmeal.
Advantage:
Its outstanding advantage is its continuous operation and low temperature evaporation. It saves energy and time with low loss and maximize remain the material's color, fragrance and favor. It can satisfy the continuous production requirements. This product is mainly used in the industries such as food, Chinese and Western pharmaceutical, biochemical pharmaceutical, further processing of agricultural and auxiliary products, health drinks, juice, fine chemical, light industry, PRO-environment etc.
Structure:
Multiple-effect falling film evaporator consists of (first-effect, second-effect, third-effect)separators and evaporators and pre-heaters,condenser and vacuum pump, feeding pump,circulation pump, discharge pump, condensed water pump, pipeline and fittings, etc. It is equipped with CIP spraying cleaning ball, vacuum gauge, thermometer,pressure gauge,and so on.
Features:
1. It can be also used together with the coercive circulation evaporator and crystallizer to deal with the concentration and product crystallization of high viscous and easy scaled material.
2. It is characterized by high efficiency of heat conduction, low power consumption etc.
3. It can widely use the waster heat (such as the drier's hot air and flue gas), the remaining heat (of condensing water, process water and flash steam) to form a waste heat evaporation machine unit.
Characteristic:
1.. Evaporation capacity: From 500Kg/h to 80T/h
2.Material: Stainless steel 304 or Stainless steel 316L;
3.Full closed process, fast and low temperature evaporation;
4.Inside pipes are mirror polishing seamless sanitary pipes, so material is not easy to paste on the pipe. It's easy for cleaning;
5.Low steam consumption: 1kg steam can evaporate 3.5-4 kg water;
6.Low evaporation temperature:part of secondary steam can be inhaled into single-effect heater through spray type hot pressure pump. This would make full use of the heat and the evaporation temperature is low.
7.Large concentration ratio: adopt falling film evaporation, which make the material liquid with larger viscosity be easy to flow and evaporate, hard to scale, short concentration time, the concentration ratio can reach to 1:5.
8.This equipment can realize automatic production, intellectual system management, which is in conformity with GMP standard.
9.Can be designed into different technological process according to the different characteristics of the materials and different users' requirements.
Falling Film Evaporator
Download
Evaporator+design+table+for+material+and+data
First, the material will be pumped into the top of the tube, then fall along the tube’s inwall and forming a liquid film, In this process, the liquid film begins boiling as the tube’s heating, The residual liquid and steam will be separated in the bottom of the tube.
The flow of material in the exchange tube will be determined reasonably to avoid drying tube in the bottom, at the same time, it can ensure the thickness of the film and reach the best heat exchange efficiency and the lowest power consumption.
The falling film evaporator can be used cycle evaporation and single way evaporation
The highest capacity can reach 200T/h per unit.
Suitable for heat sensitivity material.
Suitable for low concentration,low solid content,low scaling material.
High heat transfer coefficient,low temperature difference,vacuum evaporation.
Ensure the material keep boiling in the heat exchange tube,avoid drying wall and scaling caused by intense evaporation.
Low circulation volume,low power consumption.
MVR Evaporator
Download
Evaporator+design+table+for+material+and+data
MVR (Mechanical vapor recompression) evaporation, the operation theory is similar to heat pump, the 2nd stage steam comes from the evaporation system, through the steam compression to increase the pressure and temperature, enthalpy increased, then goes into the heating room of the evaporation system to use as the heat resource.
This kind of evaporation system will use electricity to do the evaporation, Based on the difference of material characters, the energy cost by the compression will be different.
No or few live steam required.
Low energy cost, low operation cost.
Could combine with crystallizer to form the continue and crystallization system.
A condenser is not needed or just need a small one.
Project information: Brine treatment, RO waste, ZLD system, fish meal production, chemical crystallization, stick water/tomato paste/mango juice/orange juice/ Garlic water concentration etc.
Processing capacity: 50kg/hr, 100kg/hr, 300kg/hr, 500kg/hr, 1t/hr, 3 T / hr , 5T / hr , 10 T / hr ,15 T / hr , 20 T/hr, 25T/hr
Installed Projects: Vietnam / China / the Philippines /Indonesia / America/ Hungary ect.
Introduction for the machine
The combination of tube type, plate type and tube plate can be used.
MVR mechanical compression and TVR steam compression technology can be added.
Scope of application
Falling film type single, double, triple, fourth, fifth, Sixth, seventh, eighth efficiency, effect evaporator, suitable for evaporation and concentration in milk, starch, glucose, xylose, pharmaceutical, chemical, biological engineering, environmental engineering, waste recycling and other industries, especially suitable for easy scaling easy evaporation strong or heat sensitive materials, including plate, pipe, tube plate combination, can join the MVR, the energy-saving technology of TVR device.
Evaporator performance
Energy consumption
Industrial Falling Film Evaporator
Industrial Falling Film Evaporator
Projects information: Brine treatment, RO waste, ZLD system, fish meal production, chemicals crystallization, milk/stick water/ tomato paste/mango juice/orange juice/ Garlic water concentration etc.
Processing capacity: 50kg/hr, 100kg/hr, 300kg/hr, 500kg/hr, 1t/hr, 3 T / hr , 5T / hr , 10 T / hr ,15 T / hr , 20 T/hr, 25T/hr
Installed Projects: Vietnam / China / the Philippines /Indonesia / America/ Hungary ect.
Introduction for the machine
The combination of tube type, plate type and tube plate can be used.
MVR mechanical compression and TVR steam compression technology can be added.
Scope of application
Falling film type single, double, triple, fourth, fifth, Sixth, seventh, eighth efficiency, effect evaporator, suitable for evaporation and concentration in milk, starch, glucose, xylose, pharmaceutical, chemical, biological engineering, environmental engineering, waste recycling and other industries, especially suitable for easy scaling easy evaporation strong or heat sensitive materials, including plate, pipe, tube plate combination, can join the MVR, the energy-saving technology of TVR device.
Evaporator, separator, condenser, vacuum and discharging system, delivery pump, PLC, electrical appliance and instruments, valves, pipelines etc.
Multi-effect evaporation concentration technology
Evaporator selection notice
1. compared with electricity and vapor supply cost ahead of time.
2. MVR invest more than multi-effect evaporator at the early stage, but the cost shall be covered after 300days service.
3. The evaporators are custom-built according to feeding liquid and real situation, Please contact us to consult about the design, manufacture, installation, commissioning etc.
Mechanical Vapor Recompression Evaporator
Mechanical Vapor Recompression Evaporator ( MVR Evaporation system)
MVR Working principles
MVR applied mechanical vapor recompression unit for compressing the secondary vapor so that recycle the secondary vapor completely in a closed-loop circulation system. As a result of the vapor compressor, temperature and pressure of the secondary vapor raised, the heat efficiency boosted. The effectiveness of live steam is equal to 30 effects of multiple effect evaporator. Thus reducing the demand for external live vapor and cooling resources, energy conservation and less pollution attained.
Application Range
Evaporator, separator, condenser, vacuum and discharging system, delivery pump, groundwork, PLC, electrical appliance and instruments, valves, pipelines etc.
Features
MVR energy conserving evaporator is the advanced evaporation technology in nowadays. It only consumes a few vapors in the first two hours of the evaporator operation, almost no vapor consumption after then.
As a compressor provided with thermal energy, compared with the traditional evaporator, MVR evaporator got a low temperature-trip, which is good for feeding material quality and avoiding scale forming.
Not required a condenser or required a very small condenser
CIP cleaning system
Evaporation temperature: 50-100 C, less effect on feeding material nature
Energy consumption: Evaporating 1-ton water shall consume 15-27 degree power, while the material with low boiling point, the consumption shall be below 20 degrees. About the energy consumption depends on local vapor and power cost. We suppose the vapor supply cost 180 RMB/T, electricity supply cost 0.7 RMB per degree. Evaporating one-ton water will conserve 0.23*180-20*0.7=27.4 RMB. If you evaporating 100Tons, the evaporator is supposed to run 330 days every year, 24hours per day, MVR will save 27.4*100*24*330=21700800 RMB. The energy conservation efficiency is 60% more than five-effect evaporator.
Evaporator selection notice
compared with electricity and vapor supply cost ahead of time.
MVR invest more than multi-effect evaporator at the early stage, but the cost shall be covered after 300days service.
Tubular Falling Film Evaporator
Tubular Falling Film Evaporator
Vacuum Evaporation system
Falling film evaporator technology
The feeding liquid will flow into the tubular falling film evaporator from the upper part of the heater, the feeding liquid flows down along the heater surface by the liquid distributor, By gravity and airflow effect, the feeding liquid flows from top to bottom, and be evaporated. After then the vapor-phase and liquid-phase flow into separator together, The separator will separate the vapor and liquid totally, consequently bring about the secondary vapor and concentrated liquid.
For increasing the concentration of the discharging liquid, even avoiding fouling drywall condition, forced circulation falling film evaporator applied in such situation. That's saying to equip forced circulation pump to falling film evaporation system.
Technical parameter
Application Range
Industrial wastewater treatment, ZLD system.Juice concentration, Chemical crystallization etc.
System components
Evaporator, separator, condenser, vacuum and discharging system, delivery pump, groundwork, PLC, electrical appliance and instruments, valves, pipelines etc.
The Live steam as the thermal energy for heating the first effect evaporator then generates secondary vapor which drawn into the second effect evaporator and so on. The multiple evaporators attached to form the whole multiple effect evaporation system. The latent heat will be recycled and reused, thus reducing the energy consumption and enhance thermal efficiency.
Features
The evaporator is custom-built according to the feeding material and real situation. Contact us for the whole design, manufacture, installation and commissioning issues.
Multiple effect evaporator (MEE)
Multiple Effect Evaporator (MEE)
Multi-effect evaporation concentration system
Application Range
Solutions for concentrating material with non-fouling performance, easy evaporation, thermal sensitive features.
System components
Evaporator, separator, condenser, vacuum and discharging system, delivery pump, PLC, electrical appliance and instruments, valves, pipelines etc.
Multi-effect evaporation concentration equipment
The Live steam as the thermal energy for heating the first effect evaporator then generates secondary vapor which drawn into the second effect evaporator and so on. The multiple evaporators attached to form the whole multiple effect evaporation system. The latent heat will be recycled and reused, thus reducing the energy consumption and enhance thermal efficiency.
Diagram
Features
The classic popular evaporation and concentration equipment.
As the effects increased, the more vapor energy shall be saved.
Lower up-front investment, but a large amount of vapor energy consumption bring about a strong energy consumption intensity.
It's suitable to use in low-cost vapor energy field.
Friendly to the concentration of thermally sensitive material.
Evaporator Energy consumption
Evaporator Parameter
Installed projects
Multiple-effect Evaporation System
Download
Evaporator+design+table+for+material+and+data
Description:
Multi-effect Evaporation system is suitable for food, pharmaceutical, chemical, biological engineering, environmental engineering, waste recycling and other sectors of high concentration, high viscosity, also with insoluble solids to low concentration.Multi-effect Evaporation system can widely used in the concentration of the glucose, starch sugar, maltose, milk, juice, vitamin C, maltodextrin and other aqueous solution. And also widely used in liquid waste disposal such as industry field of gourmet powder, alcohol and fishmeal.
Advantage:
Its outstanding advantage is its continuous operation and low temperature evaporation. It saves energy and time with low loss and maximize remain the material's color, fragrance and favor. It can satisfy the continuous production requirements. This product is mainly used in the industries such as food, Chinese and Western pharmaceutical, biochemical pharmaceutical, further processing of agricultural and auxiliary products, health drinks, juice, fine chemical, light industry, PRO-environment etc.
Structure:
Multiple-effect falling film evaporator consists of (first-effect, second-effect, third-effect)separators and evaporators and pre-heaters,condenser and vacuum pump, feeding pump,circulation pump, discharge pump, condensed water pump, pipeline and fittings, etc. It is equipped with CIP spraying cleaning ball, vacuum gauge, thermometer,pressure gauge,and so on.
Features:
1. It can be also used together with the coercive circulation evaporator and crystallizer to deal with the concentration and product crystallization of high viscous and easy scaled material.
2. It is characterized by high efficiency of heat conduction, low power consumption etc.
3. It can widely use the waster heat (such as the drier's hot air and flue gas), the remaining heat (of condensing water, process water and flash steam) to form a waste heat evaporation machine unit.
Characteristic:
1.. Evaporation capacity: From 500Kg/h to 80T/h
2.Material: Stainless steel 304 or Stainless steel 316L;
3.Full closed process, fast and low temperature evaporation;
4.Inside pipes are mirror polishing seamless sanitary pipes, so material is not easy to paste on the pipe. It's easy for cleaning;
5.Low steam consumption: 1kg steam can evaporate 3.5-4 kg water;
6.Low evaporation temperature:part of secondary steam can be inhaled into single-effect heater through spray type hot pressure pump. This would make full use of the heat and the evaporation temperature is low.
7.Large concentration ratio: adopt falling film evaporation, which make the material liquid with larger viscosity be easy to flow and evaporate, hard to scale, short concentration time, the concentration ratio can reach to 1:5.
8.This equipment can realize automatic production, intellectual system management, which is in conformity with GMP standard.
9.Can be designed into different technological process according to the different characteristics of the materials and different users' requirements.
Falling Film Evaporator
Download
Evaporator+design+table+for+material+and+data
First, the material will be pumped into the top of the tube, then fall along the tube’s inwall and forming a liquid film, In this process, the liquid film begins boiling as the tube’s heating, The residual liquid and steam will be separated in the bottom of the tube.
The flow of material in the exchange tube will be determined reasonably to avoid drying tube in the bottom, at the same time, it can ensure the thickness of the film and reach the best heat exchange efficiency and the lowest power consumption.
The falling film evaporator can be used cycle evaporation and single way evaporation
The highest capacity can reach 200T/h per unit.
Suitable for heat sensitivity material.
Suitable for low concentration,low solid content,low scaling material.
High heat transfer coefficient,low temperature difference,vacuum evaporation.
Ensure the material keep boiling in the heat exchange tube,avoid drying wall and scaling caused by intense evaporation.
Low circulation volume,low power consumption.
MVR Evaporator
Download
Evaporator+design+table+for+material+and+data
MVR (Mechanical vapor recompression) evaporation, the operation theory is similar to heat pump, the 2nd stage steam comes from the evaporation system, through the steam compression to increase the pressure and temperature, enthalpy increased, then goes into the heating room of the evaporation system to use as the heat resource.
This kind of evaporation system will use electricity to do the evaporation, Based on the difference of material characters, the energy cost by the compression will be different.
No or few live steam required.
Low energy cost, low operation cost.
Could combine with crystallizer to form the continue and crystallization system.
A condenser is not needed or just need a small one.
Project information: Brine treatment, RO waste, ZLD system, fish meal production, chemical crystallization, stick water/tomato paste/mango juice/orange juice/ Garlic water concentration etc.
Processing capacity: 50kg/hr, 100kg/hr, 300kg/hr, 500kg/hr, 1t/hr, 3 T / hr , 5T / hr , 10 T / hr ,15 T / hr , 20 T/hr, 25T/hr
Installed Projects: Vietnam / China / the Philippines /Indonesia / America/ Hungary ect.
Introduction for the machine
The combination of tube type, plate type and tube plate can be used.
MVR mechanical compression and TVR steam compression technology can be added.
Scope of application
Falling film type single, double, triple, fourth, fifth, Sixth, seventh, eighth efficiency, effect evaporator, suitable for evaporation and concentration in milk, starch, glucose, xylose, pharmaceutical, chemical, biological engineering, environmental engineering, waste recycling and other industries, especially suitable for easy scaling easy evaporation strong or heat sensitive materials, including plate, pipe, tube plate combination, can join the MVR, the energy-saving technology of TVR device.
Evaporator performance
Energy consumption
