Tea Filling Capping Machine
Introduction
1) The bottle-necks are cramped and bottles are suspended during the operation process. This avoids many malfunctions caused by thinner bottle body or different highness of bottles. This design also reduce dramatically the required number of changeable parts, make it more convenient and quickly to change to another type of bottles.
2) The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
3) Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180* along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
4) The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
5) Horizon swirl air power caps sorting device is used to avoid damaging the surface of caps, and when there is a shortage of caps in the caps storage tank, an alarm signal will be generated and the caps will be fed automatically.
6) The whole machine is controlled by PLC .The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
7) The frequency changing technology is used to adjust the operation speed steplessly. The production capacity can be displayed digitally and can be adjusted ranging from 5000bottles to 8000bottle conveniently.
Technical parameter
2) The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
3) Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180* along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
4) The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
5) Horizon swirl air power caps sorting device is used to avoid damaging the surface of caps, and when there is a shortage of caps in the caps storage tank, an alarm signal will be generated and the caps will be fed automatically.
6) The whole machine is controlled by PLC .The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
7) The frequency changing technology is used to adjust the operation speed steplessly. The production capacity can be displayed digitally and can be adjusted ranging from 5000bottles to 8000bottle conveniently.
Applied size range of bottle and cap
Configuration list
| Bottle type | Round and square PET bottle |
|---|---|
| Specification of bottle | Body of bottle: 50-95mm |
| Height: 150-340mm | |
| Inner diameter of mouth of bottle: 20-30mm | |
| Cap type | Plastic screw thread cap |
| Specification of cap | Outer diameter is 25-35mm |
| Height is 15-25mm |
| Main Parameter | ||
|---|---|---|
| Capacity | 5000-7000B/H base on 500mL | |
| Work place | Washing: 18，filling: 18，Capping: 6 | |
| Temperature of filling | 87+-5℃ | |
| Standard bottles | PET bottle | |
| Diameter of bottle: Φ50～Φ110mm | ||
| Height of bottle: 150-320mm | ||
| Filling style | Hot filling under constant pressure | |
| Pressure of washing | 0.25 Mpa | |
| Main engine |
380V/ 50Hz 5KW |
Capping engine: 0.15KW |
| Pump of washing: 0.50 KW | ||
| Pump of filling: 1.1KW | ||
| Conveying engine: 0.75KW | ||
| Usage rate of washing | 3 tons Per Hour | |
| Suitable cap | Standard plastic cap with screw thread | |
| Shape dimension | L*W *H =3500*3000*2200mm | |
| Weight | 3000Kg | |
| Serial No. | Name of parts | Producing area |
|---|---|---|
| 1 | Programmed controller | Mitsubishi |
| 2 | On-off device | Taiwan |
| 3 | Low-pressure breaker | Siemens |
| 4 | Fuse | Japan |
| 5 | AC electromagnetic controller | Siemens |
| 6 | AC electromagnetic controller | Siemens |
| 7 | Heat-break device | Siemens |
| 8 | Multi-continuous electrical device | Siemens |
| 9 | Multi-circle electrical device | Nantong |
| 10 | Digital display device | Shanghai |
| 11 | Middle-continuous electrical device | Japan |
| 12 | Inducing on-off | AUTONICS |
| 13 | Speed adjusting | USA |
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